Maintenance and repair of integrated shot blasting machine

The integrated shot blasting machine is a commonly used metal surface treatment equipment, which can quickly and efficiently clean oxides, rust, oil and other pollutants on the metal surface, enabling the metal surface to be purified and the roughness to be improved. However, due to prolonged use, the integrated shot blasting machine may encounter various problems, such as decreased cleaning efficiency, excessive noise, damage, etc. At this time, timely maintenance and repair are needed to extend its lifespan and ensure normal operation. This article will provide a detailed introduction to the maintenance and management knowledge of the integrated shot blasting machine from the aspects of maintenance and repair.

1、 Maintenance knowledge of integrated shot blasting machine

1. Regular cleaning

During use, the external surface should be cleaned daily. The specific method is to thoroughly clean the outer surface, cleaning door holes, surface of the electric control box, and operating surface with a soft cloth to remove dust and oil stains.

2. Lubricating oil replacement

When the integrated shot blasting machine is running, lubricating oil should be added regularly to effectively prevent wear on frequently moving parts and improve its service life. Usually, the lubricating oil needs to be replaced every 300 working hours (about a week) to avoid the expiration of the oil affecting its performance. When using, attention should be paid to the specification and model of the lubricating oil, and it cannot be mixed, upgraded, or downgraded for use.

3. Testing electrical equipment

Check whether the electrical equipment is normal when working. Once unstable operation or loud noise is found, the fault should be immediately resolved. Before starting work every day, the circuit condition and all electrical equipment connections should be checked for stability.

4. Check and clean the influencing factors

During use, attention should be paid to checking the surrounding environment of the integrated shot blasting machine to avoid affecting its normal operation due to factors such as surrounding environment, humidity, dust, etc. If foreign objects are found to have entered, they should be cleaned in a timely manner, using a micro vacuum cleaner or clean wiping cloth for cleaning, and hard objects cannot be used for cleaning.

2、 Maintenance knowledge of integrated shot blasting machine

1. Maintain the normal operation of the transmission gear and pulley

During use, it is necessary to regularly check the transmission gear and pulley to ensure their normal operation. If it is found to be too tight or loose, the transmission gear and pulley should be adjusted or replaced in a timely manner, and attention should be paid to using accessories of the same batch number and model together.

2. Maintain the electrical control system

The electrical control system is a crucial part of the normal operation of the integrated shot blasting machine and should be strictly operated in accordance with relevant regulations. When a malfunction occurs, timely contact technical personnel for repair. If replacement is necessary, electrical accessories of the same type and specification should be used.

3. Maintain reasonable wear and tear of wheel discs and blades

During use, the wheel and blade may experience reasonable wear and tear due to prolonged use, and should be replaced in a timely manner according to the situation. When replacing, attention should be paid to the model and specifications of the wheel and blade, as well as the installation position and orientation of the wheel and blade.

4. Regularly clean the dust collector

When the integrated shot blasting machine is working, a large amount of dust is generated, and a dust removal device needs to be installed inside the tower for dust cleaning. Regularly clean the dust collector to ensure its normal operation and extend the service life of the dust removal device.

In summary, the maintenance and repair of the integrated shot blasting machine is of great significance for extending its service life and ensuring normal operation. Regular maintenance and repair can effectively ensure the reliability and stability of equipment operation, reduce the frequency of faults, improve its efficiency, and lay a solid foundation for enterprise development. We need to conscientiously carry out maintenance and repair work, and reserve various accessories for timely response during maintenance and replacement.